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Multi Directional Forging Hydraulic Press Series

Multidirectional forging process:after the closed impression die is set, several punches simultaneously or successively press the billet from different directions. This results in obtaining complex-shaped forgings with multiple branches in a single heating and press stroke. Essentially, this process combines extrusion and forging, where some metal flows parallel to the punch movement direction while other metal flows at certain angles to the punch movement direction. Multidirectional forging can avoid flash formation, save raw material, reduce forging steps, and improve forging precision and mechanical properties.

Features:

Multidirectional forging is a production technology for precision and high-quality forgings. It has gradually become a branch with good development prospects and wide applications in industries such as electric power equipment,petrochemical equipment,aerospace equipment, ships, and vehicles, as well as in the process of national defense construction. Its main characteristics include：
1. Excellent performance of forgings and high material utilization;
2. One-time forming of complex forgings with multiple internal cavities and irregular external surface shapes;
3. Good shape accuracy and high dimensional precision of forgings;
4. Reduced subsequent machining after forging, shorter manufacturing cycles, and higher production efficiency;
5. Forging under high stress and large equivalent strain conditions results in dense forging microstructure;
6. Complete and uniform forging flow lines, resulting in good mechanical properties of forgings;
7. Simple billet shape and low preprocessing cost for raw materials;

As a leading enterprise in domestic multi-directional forging technology and equipment, Huzhou Machine Tool Works Co.,Ltd. possesses a full range of manufacturing capabilities for multi-directional forging equipment as well as various multi-directional forging technology and process development capabilities. The equipment's main tonnage ranges from 3150kN to 150000kN, with horizontal cylinder extrusion apacities ranging from 1000kN to 100000kN. The equipment features high forging speed, high repeatability precision, high synchronization precision, and other characteristics. Additionally, it has the capability to provide comprehensive solutions including heating, descaling, handling, billet making, forming, spraying, forming analysis, equipment manufacturing, and mold development.

Technical Parameters:

No Contents Unit Specifications
1 Model / HJ049-
315/200*2		 HJ049-
500/400*2		 HJ049
-630/400*2		 HJ049-
800/500*2		 HJ049-
1000/630*2		 HJ049-
1250/800*2		 HJ049-
1600/1200*2		 HJ049-
2000/1200*2		 HJ049-
2500/1500*2		 HJ049-
3000/1800*2		 HJ049-
4000/2500*2		 HJ049-
5000/3000*2		 HJ049-
6000/3600*2
2 Nonina Foreeof ain Cyl inder kN 3150 5000 6300 8000 10000 12500 16000 20000 25000 30000 40000 50000 60000
3 Horizontal Cylinder pressure kN 200×2 4000×2
4		 4000×2 5000×2 6300×2 8000×2 12000×2 12000×2 15000×2 18000×2 25000×2 30000×2 36000×2
4 Eject Force kN 200 400 630 630 630 630 630 630 1000 1000 2000 2000 2000
5 Material Fall Force kN 50 50 50 100 100 100 200 200 200 300 300 300 300
6 Worktable Size Left-Right mm 900 1000 1000 1200 1300 1500 1600 1600 1800 2000 2200 2400 2500
Front-Back mm 900 800 1000 1200 1300 1500 1600 1600 1600 2000 2200 2200 2500
7 Slider Speed Fast Descent mm/s 200 200 200 200 250 250 200 200 250 250 200 200 200
Work mm/s 30-100 30-100 25-100 25-100 25-100 25-100 25-100 25-100 25-100 25-100 25-100 25-100 25-100
Return mm/s 200 200 200 200 250 250 200 200 250 250 200 200 200
8 Horizontal cylinder speed Work mm/s 20-100 20-100 20-100 20-100 20-100 20-100 20-100 20-100 20-100 20-100 20-100 20-100 20-100
Return mm/s 100 100 100 100 100 100 100 100 100 100 100 80 80
9 Top Cylinder Speed mm/s ≥100 2100 2100 2100 ≥100 2100 ≥2100 ≥2100 ≥100 ≥100 ≥100 ≥100 ≥100
10 Height Above Ground m 5 5.5 6 6.3 6.8 7.4 8 8.5 8 8.5 9.5 10.3 11.5
11 Main Motor Power KW 100 120 120 180 210 280 320 320 550 730 1000 1250 1450

Customization is available according to user or process requirements.